And here's the rest. Man I am BEAT but time to post the finish line.
Mark the spot where the strings should be on the bridge using removable ink. I like the strings to pass right over the bridge pickup poles. Then remove the bridge, and get ready to file:
Done. Now pop it back on the guitar. Since you filed them down, the strings ride a little too low now, so raise that bridge. Also, after the pic below, I cranked the pickup covers down lower, and raised the pickup poles so each string has the same volume.
Getting the nut and bridge and pickup height and pole height all dialed in just right took plenty of turns of a screwdriver and swipes with the welder files, but i finally got there. still pings just a bit at the nut for a few strings, but not a dealbreaker. Fired it up with my Fender Harvard, and YEAH this really was the sound I was missing!
Oh by the way, just some case candy I accumulated here and there, I always figured it to be Starfire VI-appropriate, so now they're stashed with the right guitar. LTGers might remember that mother of pearl cutout, Hans sent them out after getting them from Carlo Greco:
So there you go. All Done except for the pickguard, and like I said before, that's definitely beyond me to tackle, and actually i kinda like it off anyhow. Kinda looks cool this way, right? Thanks for the advice and support all!