AHG octave mando build

GGJaguar

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Yikes, I didn't see that one coming. I guess it doesn't matter since the tuner plate is covering them.
 

AcornHouse

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With the divots for the rivets carved out, it was time to polish the headstock and get the ferrules pressed in and the tuners installed. Here's a tip, in case you're ever drilling a blank headstock for new tuners. Size the holes for the ferrules so that they go in within any resistance, but not any wider. After the finish is on, there will be just enough finish in the hole that they will go in with clamping pressure but will be solidly seated. This is for press in bushings only, of course.

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Waxing the screws with a little beeswax is also a good thing. (And no, it wouldn't have helped with the too small hole.) And if anyone knows what "clocking screws" means, (no @Default, it's nothing to do with that!), you might be able to see an example of that here. (Patting myself on the back.)

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And, aside from the nibs, here's another reason I like Rubners. Extra screws and an extra ferrule. Just in case. (Like if a screw breaks due to user error.)
:rolleyes:

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GGJaguar

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Looks like a surgical theater with the patient prepped and draped for the procedure.
 

AcornHouse

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Now that they're all level and crowned; checked and checked again with the fret rocker, I can get to polishing. My weapon(s) of choice are the popsicle shaped MicroMesh sticks. I have two sets of these and over the years their color has become a little harder to match to the chart, as they've faded or picked up fret particles. So I have to go by grit feel sometimes.

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I finally saw a pic posted by someone of the simple idea of writing their grit and order on the sides. (Duh!) Hopefully that lessens the sorting period.

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AcornHouse

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Alright, alright. Got my nut vise out, old American cast iron. A #2, as cast in it, I'm curious how small a #1 is! (Assuming it follows the hand plane convention where #1 is the smallest, on up ) I have it mounted, when needed, in my inlay cutting rig, which gets it up nice and high.

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After cutting for length, I cut the blank for height, based on the fret height using a very Hi-Tech device.

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Then my single cut tiger pattern file puts a bevel towards the back and brings it down more. Flashbacks of dental work from the smell. 😫

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That's gets it into rough shape, ready for sanding.

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